Frequent Ask Questions  

Subject: Environmental impact of rubber flooring

I'm seeking information on the environmental impacts from - manufacture (emissions, spills, etc) - use (odors, indoor air quality) - disposal (or accidental burning)

 

 

Rubber flooring is generally considered a "low-impact," environmentally friendly building material. Virgin rubber is sustainable as it is derived from trees, and the manufacture of synthetic rubber also has a low impact on the environment. Flooring that contains recycled rubber, however, is cheaper and more durable choice than synthetic or virgin rubber, and is considered a better choice as far as environmental impact is concerned. For reasons in favor of using recycled rubber over virgin or synthetics, see this list under the heading "Advantages of reclaiming and recovering rubber" at http://www.tve.org/ho/doc.cfm?aid=636.

Recycled rubber flooring's low impact on the environment indeed carries over into all areas that you mention: manufacture, use and disposal. To stretch your question just a bit, also consider that rubber's sound absorbing qualities impact the environment by reducing noise pollution.

There is an excellent breakdown of the areas in your question here, under the heading "Rubber Tile, Recycled:" "The Green Renovation Guide: Floor Coverings" (DesigningGreen.com) http://www.designinggreen.com/main/gcg/part_e6.htm#rubber

In summary:

1. The energy required to process the used tires and chemicals is lower than that used to produce other resilient flooring.

2. Adhesives and tiles continually produce minor but non-hazardous gasses; not enough however to fall out of strict air quality ranges.

3. Rubber tiles are flammable but are 100% recyclable. If installed without adhesive, additional recycling benefits are realized.

I have collected some supporting documentation regarding rubber flooring and placed them in their appropriate sections below.

* Manufacture

"Using recycled content rubber flooring assists in closing the recycling loop as opposed to using a product with little or no recycled content."

"Sustainable Materials Selection," (State of California, Integrated Waste Management Board) http://www.ciwmb.ca.gov/GreenBuilding/Training/StateManual/Materials.doc

"Rubber flooring which contains chlorine-based ingredients should be avoided. Ethylene propylene diene (EPDM) type rubber is recommended by the Danish Environmental Protection Authority as an alternative to PVC."

"Alternatives to dioxin sources in the Mediterranean," by Beverley Thorpe, Clean Production Action for Greenpeace Mediterranean Project (September 1996)

http://www.greenpeace.org/~toxics/reports/gopher-reports/altern.txt

* Use and Installation

Minor off-gassing is an issue with rubber flooring. The gasses have an odor but will not release hazardous chemicals. "In some cases, products with recycled content are included with caveats regarding where they should be used. Rubber flooring made from recycled automobile tires is a good example--the caveat is that these products should not be used in most fully enclosed indoor spaces due to offgassing concerns." Rubber flooring is not known for it's indoor air quality ratings as much as cork (which is also excellent for it's hypo-allergenic properties)."Building Materials: What Makes a Product Environment Friendly?"

(Earthwise.com)
http://www.earthwise.ca/prods.html

Since rubber flooring can be applied without adhesive, there is an extra benefit in the elimination of the impact of manufacturing of the adhesive as well as the improved air quality of the area where the adhesive would have been. See the section titled "Adhesive-Free Installation of Floor Coverings" here:

"The Green Renovation Guide: Floor Coverings" (DesigningGreen.com) http://www.designinggreen.com/main/gcg/part_e6.htm#free

* Disposal

Adhesive-free installation could promote recycling used rubber flooring in another application, thus eliminating disposal concerns. However, disposal is inevitable at some point. Rubber flooring is 100% recyclable, as opposed to vinyl (petroleum-based) products.

"Rubber flooring is also a long-life product (20 years) and is derived from a potentially sustainable source (trees). Furthermore it can be recycled for use in cars, although the same practical problems of removal and contamination apply."

"Walls, Ceilings and Floors...," Stepping Stones, No.64 (December 2001) http://www.naturalstep.org.uk/steps_64.pdf

Some manufacturers of rubber flooring:

Artigo
http://www.artigo.com/uk/rubber-uk.html

Unilfex
http://www.klpworld.com/

Johnsonite
http://www.johnsonite.com/

Nora Rubber Flooring
http://www.norarubber.com/

R.C.A. Rubber Company
http://www.rcarubber.com/

Roppe
http://www.roppe.com/

Additional Resources:

Sustainable Building Sourcebook: Floor Coverings (Sustainable Sources)
http://www.greenbuilder.com/sourcebook/FloorCoverings.html

"Highlights of Environmental Flooring," by John Sailer (Environmental Design and Construction, 2/8/01)

Search strategy:
"environmental impact" "rubber flooring"
"environmental impact" "rubber tile"
"rubber tile" off-gassing
"sustainable building" "rubber flooring"
"virgin rubber" flooring "environmental impact"

-manufacturing - any reports of specific problems with chemical emissions from rubber manufacturing plants?

- indoor air emissions - any specific testing results out there?

- the flammability issue - just how flammable is it and what does it give off when it burns?

Manufacturing emissions

"Joint Workshop of the International Rubber Study Group and the Secretariat of the United Nations Conference on Trade and Development on Opportunities and constraints for the internalization of environmental costs and benefits into the price of rubber" http://www.unctad.org/trade_env/docs/manch-ws.pdf

- This document may help you the most, though it deals with the tire manufacturing segment of the rubber industry. You have to consider the manufacture of tires because first of all, recycled rubber must first have tires and the impact includes "all of the above," and second, manufacture of rubber flooring from synthetic rubber will follow that of tire manufacturing. Here are a few general excerpts that I found most relevant, though a thorough reading of the document will prove more useful:

page 8: Table 1: Taxonomy of environmental consequences of rubber usage

page 11: "Unfortunately, primary processing of natural rubber can lead to significant environmental pollution, especially of watercourses and through localized unpleasant odours."

page 12: "Mixing natural rubber can lead to the emission of unpleasant odours and this can become a serious problem in urban areas."

"Industry's impact on the environment" (Sangonet) http://www.sn.apc.org/sangonet/environment/indust.html

- Scroll to "Chemical Industry," which outlines the environmental impact of the chemical industry (of which rubber manufacturing is one)

"Documents related to: Rubber Manufacturing" (EPA.gov) http://www.epa.gov/ost/pc/rubber.html

-A list of EPA documents that you can order. The page lists only titles, no abstracts

* Indoor air emissions

Most specific IAQ test results are those relating to rubber-backing, adhesive, and underlayments used in carpet installation. Recycled rubber is currently in vogue for use in carpet padding; I would surmise that these results would be comparable to rubber tile flooring in an enclosed space. For more information about this testing program, see the CRI Indoor Air Quality Carpet Testing Program's web site at
http://www.carpet-rug.com/drill_down_2.cfm?page=8&sub=4.

"Healthy Indoor Environments" (The Sustainability Project) http://www.thesustainabilityproject.org/pdfs/6indoor.pdf

* Flammability: The flammability of rubber flooring depends on what materials are in the mix, and that will depend on the manufacturer. Flooring containing chlorine and PVC's should be avoided, as these chemicals are released when burned. Here is a comparison chart of PVC-free resilient flooring (such as rubber) which includes materials used, flammability rating, and environmental impact:

http://www.healthybuilding.net/PVC/PVCAltsResilient.htm (Healthy Building Network)